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Elmag cylindrical grinding machine model CG 800

Description

Elmag cylindrical grinding machine model CG 800

Elmag cylindrical grinding machine model CG 800 - Highest precision for external and internal cylindrical grinding

TheElmag cylindrical grinding machine CG 800 is a powerful precision tool for theHigh-precision sanding of external and internal surfaces. With a grinding accuracy of0.001 mm it is perfectly suited for use in thePrecision manufacturing, toolmaking, mechanical engineering and in industrial series production.

Precise external and internal sanding

TheCG series cylindrical grinding machines are designed for fine grinding of hardened surfaces. They machine outer and inner bearings, fitting and raceways with maximum precision. Thanks to the lockable turning spindle and robust design, theCG 800 the production of the finest sanding surfaces with consistent dimensional accuracy.

  • External cylindrical grinding of8 mm to 200 mm
  • Internal cylindrical grinding of13 mm to 100 mm
  • Grinding length up to800 mm
  • Workpiece weight up to80 kg
  • Precision up to0.001 mm

Wide range of applications and variable sanding angles

By rotating the headstock or grinding table, you canConical runs up to 3° or 9° and grinding angle between45-0-45° realisable. The infinitely variable speed of0 - 1650 rpm and the longitudinal feed speed of0.1 - 4 m/min ensure maximum control and the highest surface quality.

Digital precision and control

Equipped with adigital position indicator (measuring accuracy 0.001 mm) guarantees theCG 800 exact infeed movements and precise grinding at a constant quality level. The grinding disc can be resharpened at any time using an integrated dressing device to ensure a consistently high surface quality.

Simple operation with hydraulic support

The workpiece is clamped via aThree-jaw chuckaDriving disc orbetween peaks. A hydraulically lockable tailstock ensures a secure hold during the sanding process. Thin-walled workpieces can be sanded with aSteady rest optimally supported. The combination ofManual- andAutomatic mode allows flexible working with maximum efficiency.

Elmag start-up service - With ELMAG® quality check

EachElmag cylindrical grinding machine CG 800 will be realised within theELMAG® Start-Up Service delivered ready for operation - including oil filling, degreasing, assembly and complete test run. TheELMAG® quality check includes a comprehensive functional and precision test to ensure maximum reliability ex works.

  • Precision measurement of all axes
  • Checking the concentricity
  • Testing the hydraulic and cooling circuits
  • Adjustment of the digital display and axis drives
  • CE-compliant final acceptance with test report

Note: Through theELMAG® Start-Up Service the delivery time is extended by approx.2 - 3 weeksas each machine is individually tested and adjusted.

Advantages of the Elmag CG 800 cylindrical grinding machine

  • Precision external and internal cylindrical grinding up to 0.001 mm
  • Digital position indicator for precise infeed
  • Hydraulic tailstock for safe workpiece clamping
  • Long sanding length - up to 800 mm
  • Variable speeds (0 - 1650 rpm)
  • Rapid traverse drive for longitudinal and transverse axis
  • High-performance sanding motor (5.6 kW)
  • Coolant pump with 16 l/min delivery rate
  • ELMAG® quality check and start-up service included

Typical areas of application

  • Toolmaking and mechanical engineering
  • Precision and series production
  • Metal and fixture construction
  • Production of running and fitting surfaces
  • Precision engineering workshops

Technical data - Elmag cylindrical grinding machine CG 800

Technical featureValue / Description
External sanding diameter (max. / min.)200 / 8 mm
Internal sanding diameter (max. / min.)100 / 13 mm
External sanding length (max.)800 mm
Workpiece length (max.)850 mm
Workpiece weight (max.)80 kg
Centre height135 mm
Morse taper (spindle / tailstock)MK 4
Headstock upper part rotation angle0 - 45 °
Spindle speed range0 - 1650 rpm (infinitely variable)
External grinding disc Ø (max.)400 mm
Grinding disc width50 mm
Internal cylindrical grinding tool (max.)50 × 40 × 16 mm
Internal cylindrical grinding tool Speed (max.)16 000 rpm
Coolant pump Delivery rate16 l/min
Grinding motor power5.6 kW
Longitudinal feed speed0.1 - 4 m/min (infinitely variable)
Mains connection400 / 50 V/Hz
Dimensions (L × W × H)3000 × 1600 × 1500 mm
Weight3000 kg

Standard equipment

  • Digital position indicator (0.001 mm)
  • Grinding disc & dressing device (Dresser)
  • Internal cylindrical grinding tools Ø 10/16 mm
  • Clamping bars for internal cylindrical grinding tools
  • Three-jaw chuck with feed intake
  • Steady rest for thin workpieces
  • Cooling and hydraulic system
  • Halogen machine lamp
  • Tool set / Operating instructions / CE

Conclusion

TheElmag cylindrical grinding machine CG 800 combines precision, reliability and user-friendliness in a compact, industrial design. With digital control, infinitely variable speed control and the provenELMAG® quality check it is the perfect choice for demanding manufacturing processes with the highest accuracy requirements.

Elmag CG 800 cylindrical grinding machine - precision, control and proven ELMAG® quality with start-up service.