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Elmag cylindrical grinding machine model CG 500

Description

Elmag cylindrical grinding machine model CG 500

Elmag cylindrical grinding machine model CG 500 - Precision in the µ range for external and internal cylindrical grinding

TheElmag cylindrical grinding machine CG 500 stands for maximum precision and quality when sanding external and internal surfaces. It is designed for thePrecise fine grinding of hardened surfacesbearing seats, running and fitting surfaces and offers grinding accuracy up to0.001 mm. With this machine, you can achieve professional cylindrical grinding at the highest industrial level - ideal forTool, machine and fixture construction.

Precise external and internal sanding

TheElmag CG 500 enables high-precision machining of shafts and bores with grinding diameters of8 to 200 mm outside and13 to 100 mm inside. It is perfect for use in thePrecision mechanical engineering, toolmaking and forManufacturing companies with the highest quality requirements.

  • Precision grinding with0.001 mm accuracy
  • Processing of exterior and interior surfaces in a single operation
  • Infinitely adjustable speeds for optimum sanding speed
  • Adjustable headstock and grinding table for conical grinding angles up to 9°
  • Hydraulically lockable tailstock for secure clamping

Wide range of applications - flexible and precise

Thanks to the adjustable headstock and grinding tableConical runs up to 3° or 9° possible. The machine offers aAutomatic longitudinal feed adjustmentbut can also be operated manually for shorter sanding lengths. The maximum permissible workpiece weight is80 kg (between tips) or150 kg (in the feed business).

Digital precision with measuring system

An integratedMeasuring and display system with aAccuracy of 0.001 mm enables exact infeed of the grinding wheel and precise process control. This means that even the finest dimensional tolerances and fits can be realised effortlessly.

Simple operation - maximum efficiency

The operation of theCG 500 is ergonomically designed and comfortable even for longer periods of use. The workpiece can be clamped using aThree-jaw chuckaDriving disc orbetween peaks. The hydraulic tailstock ensures safe and fast working. Thin workpieces can also be processed with the suppliedSteady rest be supported.

  • Easy change between manual and automatic operation
  • Rapid traverse drive for longitudinal and transverse axis
  • Infinitely adjustable longitudinal feed speed from 0.1 to 4 m/min
  • Ergonomic control panel with clear arrangement of all operating elements

Elmag start-up service - With ELMAG® quality check

EachElmag cylindrical grinding machine CG 500 will be realised within theELMAG® Start-Up Service delivered ready for operation - including oil filling, degreasing, assembly and test run. With theELMAG® quality check each machine is individually checked, adjusted and tested to ensure maximum accuracy and smooth running.

  • Function test of all axles and drives
  • Measurement of concentricity and grinding accuracy
  • Adjustment of the digital display unit
  • Checking the cooling and hydraulic system
  • CE-compliant final acceptance with test report

Note: With the ELMAG® Start-Up Service, the delivery time is extended by approx.2-3 weeksas each machine is tested and adjusted individually.

Advantages of the Elmag CG 500 cylindrical grinding machine

  • Precise external and internal cylindrical grinding
  • Digital position indicator with 0.001 mm accuracy
  • Hydraulic tailstock for secure clamping
  • Infinitely variable speeds up to 1650 rpm
  • Rapid traverse and automatic mode for productive work
  • Large workpiece capacity - up to 600 mm in length
  • Sturdy cast body for low-vibration operation
  • Coolant pump with high delivery rate
  • ELMAG® start-up service and quality check included

Typical areas of application

  • Toolmaking and mould making
  • Mechanical and plant engineering
  • Precision mechanics and precision manufacturing
  • Manufacture of mating and bearing seats
  • Training and repair workshops

Technical data - Elmag cylindrical grinding machine CG 500

Technical featureValue / Description
External sanding diameter (max./min.)200 / 8 mm
Internal sanding diameter (max./min.)100 / 13 mm
External grinding lengthmax. 500 mm
Workpiece weight max.80 kg
Centre height135 mm
Spindle holderMorse taper MK 4
Headstock upper part Rotation angle0 - 45°
Speed range0 - 1650 rpm (infinitely variable)
Jaw chuck Ø200 mm
Grinding discs Ø outside400 mm
Grinding disc width50 mm
Internal cylindrical grinding tool max.50x40x16 mm
Internal cylindrical grinding tool Max. speed16,000 rpm
Coolant pump Delivery rate16 l/min
Sliding block motor Power5.6 kW
Mains connection400/50 V/Hz
Longitudinal feed speed0.1 - 4 m/min (infinitely variable)
Machine dimensions (L x W x H)2500 x 1600 x 1500 mm
Weight2500 kg

Standard equipment

  • Digital position indicator (0.001 mm)
  • Grinding disc & dressing device (Dresser)
  • Internal cylindrical grinding tools Ø 10/16 mm
  • Clamping bars for internal cylindrical grinding tools
  • Three-jaw feed & feed intake
  • Steady rest
  • Cooling and hydraulic system
  • Halogen work lamp
  • Operating instructions / CE

Conclusion

TheElmag cylindrical grinding machine CG 500 combinedHighest precision with robust mechanical engineering and state-of-the-art equipment. Thanks to its digital display, finely adjustable control and ELMAG® quality check, it is the first choice for all those who rely onµ-precise results and reliability set. Whether in toolmaking, mechanical engineering or precision manufacturing - the CG 500 is your partner for flawless sanding quality.

Elmag CG 500 cylindrical grinding machine - precision, control and proven ELMAG® quality with start-up service.