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DUO PRO 1400 kg/h pelleting plant – High-performance production line for pellets & animal feed | 67 kW

Description

DUO PRO 1400 kg/h pelleting plant – High-performance production line for pellets & animal feed | 67 kW

DUO PRO pelletising system - high-performance production line up to 1400 kg/h

TheDUO PRO pelletising system up to 1400 kg/h is a modern, complete industrial solution for the production of feed pellets and high-quality wood pellets. By using two powerful pelletisers, each with a motor output of 30 kW, the DUO PRO line achieves exceptional production capacities and enables reliable continuous operation - even during maintenance work.

This production line has been specially developed for companies that require maximum efficiency, flexibility and operational reliability. The combination of two parallel granulators ensures aContinuous productioneven if one of the units has to be switched off temporarily. This makes the DUO PRO an outstanding solution for medium-sized to large pellet and feed producers.

Why the DUO PRO pelletising system?

  • Extremely high performance: up to 1400 kg/h of feed, up to 1000 kg/h of wood pellets.
  • Double production capacity: thanks to two 30 kW granulators.
  • 179 mm castors: generate high pressing pressure for hard biomass.
  • 24/7 operation: Continuation of production even during maintenance of a granulator.
  • Optimum pellet quality: thanks to integrated cooling, calibration and dust extraction.
  • Variable material processing: Wood waste, straw, grain waste, sunflower husks, etc.
  • Stepless process control: thanks to frequency inverters for both main motors.

Components of the DUO PRO pelletising system

1st DUO conveyor system

The large-volume twin screw conveyor (tank volume: 2 m³) ensures an even feed of the raw material. The speed can be precisely controlled using a frequency converter. Power consumption: 3 kW.

2. professional humidification system

A 100-litre tank, pump, valve and dosing nozzle ensure ideal material moisture - crucial for pressing pressure and pellet quality. Power consumption: 0.37 kW.

3. two 30 kW granulators (DUO PRO)

Each of the two granulators works with:

  • 30 kW motor power
  • 300 mm mould (hole sizes 2-8 mm selectable)
  • 178 mm roller diameter

Performance per line:

  • up to 1000 kg/h of wood pellets
  • up to 1400 kg/h of feed

4. calibrator cooling system

The calibrating and cooling system distributes the freshly pressed pellets in a thin layer on a rotating drum. A strong air flow cools the material and separates dust and fines.

5. closed suction system

An efficient extraction system filters dust, fine particles and unprocessed material and transports them cleanly into collection containers. Two large filter bags clean the recirculated air.

6. switch cabinet / control panel

The control cabinet contains the complete electrical control system. Advantages:

  • Overload protection for every motor
  • Compact design
  • Integrated cooling system
  • Remote control of all process steps

7. two frequency inverters (30 kW each)

The inverters optimise operation and offer important advantages:

  • Soft start reduces mechanical and electrical stress.
  • Speed control to adapt to raw material and humidity.
  • Overload protection for all main engines.
  • Greater energy efficiency and longer service life of the machines.

*Conveyor belt and connection cable are not included.

Performance of the DUO PRO line

  • Wood waste: up to 1000 kg/h
  • Straw: up to 1000 kg/h
  • Animal feed: up to 1400 kg/h

The actual performance depends on humidity, fraction and material quality.

Processable raw materials

  • Sawdust, shavings, wood dust
  • Straw, hay, husks, plant fibres
  • Cereal residues, grains, meal
  • Sunflower husks
  • Plastic granulates

Optional accessories

  • Belt conveyor for forwarding and cooling
  • Shredder for straw, biomass and wood
  • Aerodynamic drying units
  • Automatic dosing systems
  • Calibration conveyor

Technical data

  • Productivity: 1000 kg/h wood, 1400 kg/h fodder
  • Overall performance: 67 kW
  • Tension: 400 V
  • Diameter of the die: 300 mm
  • Hole diameter: 2-8 mm selectable
  • Number of rolls: 4 pieces
  • Number of knives: 2 pieces
  • Dimensions (L × W × H): 5500 × 3300 × 2300 mm
  • Weight: 1900 kg

Scope of delivery

  • DUO PRO pelletising system - 1 set
  • Two granulators - 2 pcs.
  • Moulds - 2 pcs.
  • Rollers - 4 pcs.
  • DUO screw conveyor - 1 pc.
  • Humidification system - 1 pc.
  • Calibration cooling unit - 1 pc.
  • Suction system - 1 pc.
  • Control panel - 1 pc.
  • 2 frequency inverters - 30 kW
  • Operating instructions - 1 pc.

The DUO PRO pelletising system is the ideal solution for producers who require maximum efficiency, quality, flexibility and production reliability - whether in the animal feed or pellet sector.